Accurate tool for metal processing of plasma flame cutting machine
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Accurate tool for metal processing of plasma flame cutting machine

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  In the field of modern metal processing, plasma flame cutting machines are like a skilled craftsman, playing an indispensable role with their unique cutting ability.

  The working principle of plasma flame cutting machines is based on the powerful thermal energy generated by high-temperature plasma or flame. For plasma cutting, it uses high-temperature plasma arcs to melt and blow away metal. Under the action of the electric field between the electrode and the workpiece, the gas is ionized to form a plasma, and its temperature can be as high as tens of thousands of degrees. This ultra-high temperature plasma arc can quickly melt metal while high-speed ion flow blows the molten metal out of the cutting area, thereby enabling the cutting of the metal. Flame cutting is a high-temperature flame generated by mixing combustible gas and oxygen to make the metal reach the melting point and oxidize it. The melted and oxidized metal is blown away by using a high-pressure oxygen stream to complete the cutting process.

  This cutting machine performs excellent in cutting accuracy. It can cut out very fine shapes and lines, and can easily deal with complex geometric figures or tiny parts. In the aerospace field, for metal parts that require high-precision cutting, such as some precision components of aircraft engines, plasma flame cutters can control errors to a very small range to ensure that the quality and performance of the components meet strict aviation standards. In automobile manufacturing, each component of the car body is accurately cut to meet the complex shape needs of automobile design.

  The cutting speed of plasma flame cutting machines is also one of its major advantages. Compared with traditional cutting methods, cutting tasks can be completed in a shorter time. In large-scale metal structure manufacturing, such as bridge construction, building steel structure engineering, etc., rapid cutting speed can greatly improve production efficiency. For example, when cutting large steel beams, plasma flame cutting machines can quickly cut according to design requirements, reducing construction time and thus shortening the entire project cycle.

  In terms of material adaptability, plasma flame cutting machines can cut almost all metal materials. Whether it is ordinary carbon steel, stainless steel, high-hard alloy steel, nickel alloy, etc., it can be effectively cut. This makes it widely used in different industrial fields. In the shipbuilding industry, ship plates of various thicknesses and types can be cut; in the mechanical processing industry, it is a powerful tool whether it is processing large mechanical parts or small precision parts.

  However, plasma flame cutting machines are not perfect either. Its operating costs are relatively high, such as plasma cutting that consumes a lot of electricity, while flame cutting requires continuous supply of combustible gases and oxygen, which increases production costs. At the same time, operating this cutting machine requires a certain amount of technology and safety awareness. Due to the involvement of risk factors such as high temperature and high pressure, if improper operation, safety accidents may occur, such as fires, electric shocks, etc. Therefore, operators need to undergo rigorous training and be familiar with the operating procedures and safety precautions of the equipment.

  Despite some challenges, plasma flame cutting machines are constantly improving as technology continues to develop. For example, new energy-saving plasma cutting equipment is reducing its energy consumption and improving energy utilization; smarter control systems are also improving its cutting accuracy and operational convenience.



Kunshan Qiankun Machinery Manufacturing Co., Ltd.

After more than ten years of continuous efforts, we have delivered more than one thousand sets of various cutting machines, which create value for customers all over the world. Every year, nearly half of the machines are exported to Southeast Asia and Europe.

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